Vinox Zegla rotary filling machine for 1 to 5-liter jerrycans and jugs (retrofitted)

Enclosed rotary gravimetric filling machine (stainless steel).

Manufacturer: Vinox / Zegla.

Year of manufacture: 2015.

Estimated production:

For the 5L format: 2,000 to 2,500 units per hour (depending on product viscosity, nozzles, product characteristics, and foaming).

For the 1L format: 3,600 to 4,000 units per hour (depending on product viscosity, nozzles, product characteristics, and foaming).

Filling and capping machine for bottles, jugs, and containers ranging from 1L to 5L (depending on container height and width).

Equipment featuring automation retrofit and program improvements.

Siemens PLC and HMI.

Program logic:

The equipment features a color touchscreen for easy operation, allowing for parameter setup and recipe saving.

Sensor logic includes the following, with adjustable parameters and delay settings:

- Container feeder activation (sensor on the infeed conveyor).

- Product pump activation to maintain level and open pneumatic actuator (float sensor).

- Pneumatic piston activation for conveyor infeed; minimum container load on conveyors.

- Container presence sensor at the filling station (Shift Register).

- Container presence sensor at the capping station to calculate bottle count between filling and capping positions (Shift Register).

- Mechanical synchronization sensor (Shift Register).

- Real-time shift register configuration and monitoring via HMI.

- Activation sensor for the cap sorting bowl and vertical feed conveyor ("giraffe" conveyor).

- Conveyor discharge sensor for maximum container load.

- Door opening sensor and machine safety trip.

- Password-protected access levels.

- Conveyor and filling speed adjustment via HMI. New documentation prepared by a specialized company:

- Complete electrical schematic.

- Equipment operation manual.

Filling via 8 gravimetric nozzles.

Includes an inclined conveyor for cap feeding, as well as automatic capping and screw-capping using 4 heads.

Equipment features stainless steel contact parts and a polycarbonate enclosure.


Brand:
Vinox, Zegla